Apex Innovative Industries
Apex Innovative Industries
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    • General
    • Material Handling System
    • Process Equipment
    • Structural Fabrication
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    • Turnkey Project
    • Collaboration
  • Capabilities
  • Facilities
    • Overall Facilities
    • Machines We have
  • About Us
    • Intro, Mission & Vision
    • Contact Us

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BULK MATERIAL HANDLING SYSTEM/ EQUIPMENT

Material Handling SYSTEM/ Equipment

We are specializes in the design, engineering, and fabrication of custom material handling and industrial equipment, built to meet the stringent performance, safety, and reliability standards of modern industry. Our in-house capabilities include, 


  1. Conveying Systems engineered with precise load-handling capacity, optimized drive systems, and modular designs for ease of maintenance. 
  2. Feeding Systems with accurate metering controls for regulated material discharge, 
  3. Bucket elevators designed for abrasive and free-flowing materials, featuring wear-resistant liners and heavy-duty drive assemblies, 
  4. Rotary polygonal screens for particle separation
  5. Hydraulic and motorised lifter and lifting assemblies designed to meet industrial load-bearing specifications, 
  6. Custom-engineered hoppers and silos integrated with diverters, gravity and pneumatic chutes
  7. Rotary airlocks for pressure-sealed material transfer,
  8. Bottom discharge buckets for controlled flow and minimal downtime. 
  9. Racking & Storage Systems designed for optimized warehouse efficiency with scalable load-bearing designs.
     

Every system is designed using industry-leading CAD tools, tested for structural integrity, and fabricated with precision welding, machining, and finishing standards. Our solutions are built to withstand demanding operating conditions while ensuring ease of integration and minimal lifecycle costs.

MATERIAL Conveying, FEEDING AND SCREENING Systems

Flat Belt Conveyor

Trough Belt Conveyor

We design and manufacture high-quality flat belt conveyors that offer efficient and reliable material transport across various industrial applications. Ideal for moving lightweight to moderately heavy items, our conveyors are built with precision-engineered frames and smooth-running belts to ensure consistent performance and minimal maintenance. Whether used in assembly lines, packaging units, or inspection stations, our flat belt conveyors provide a clean, quiet, and energy-efficient solution for streamlined operations. Available in customized lengths, widths, and belt materials, these conveyors can be tailored to suit specific process requirements and space constraints. With options for manual or automated control, speed adjustment, and integration with other systems, our conveyors enhance productivity and workflow in manufacturing, warehousing, and logistics environments. 

Trough Belt Conveyor

Trough Belt Conveyor

We design and manufacture trough belt conveyors that offer efficient and continuous transport of bulk materials across various industrial processes. These conveyors feature a troughed belt profile supported by idlers, which helps contain and guide loose materials such as coal, ore, grains, and aggregates during transit. Engineered for durability and high load capacity, our trough belt conveyors are ideal for long-distance conveying in industries like mining, cement, agriculture, and power generation. We offer customizable designs with options for belt width, trough angle, speed control, and material type to suit specific operational needs. Built with precision and robust components, our conveyors ensure minimal spillage, reduced maintenance, and reliable performance even under demanding conditions. 

Portable / Mobile Belt Conveyor

We offer versatile and durable portable/mobile belt conveyors designed for flexible material handling across various industrial and construction environments. These conveyors are ideal for transporting bulk materials such as sand, gravel, grain, and packaged goods over short to medium distances. Built with a sturdy frame, smooth-running belt, and heavy-duty wheels, our mobile conveyors can be easily relocated and positioned as needed, reducing manual labor and improving operational efficiency. Available in customizable lengths, belt widths, and incline angles, they are suitable for loading, unloading, stacking, and temporary transfer operations. With options for manual or motorized movement, our portable belt conveyors provide a reliable, cost-effective solution for dynamic workspaces where mobility and adaptability are key. 

Roller Conveyor

We offer precision-engineered free-rolling and motor-driven roller conveyors designed to streamline material movement in manufacturing, packaging, and distribution environments. Our free-rolling conveyors are ideal for manual or gravity-fed operations, providing smooth and efficient transport of cartons, bins, and lightweight goods with minimal effort. For automated handling, our motor-driven roller conveyors feature integrated drive systems that ensure consistent speed, controlled movement, and enhanced productivity. Built with high-quality rollers, robust frames, and modular designs, both types of conveyors can be customized to suit specific load capacities, lengths, and operational layouts. Whether used independently or as part of a larger conveyor system, our roller conveyors deliver reliable performance, reduced handling time, and improved workflow efficiency across a wide range of industries. 

Screw Conveyor and Feeder

We are specializes in the fabrication of screw conveyors and feeders designed for efficient and controlled handling of bulk materials in industrial processes. These systems are ideal for transporting powders, granules, and semi-solid materials across horizontal, inclined, or vertical paths. Our screw conveyors are built with precision-engineered helical blades and robust casings to ensure smooth flow, minimal spillage, and consistent performance. The feeders are designed to regulate material flow into processing equipment, maintaining accurate feed rates and reducing downtime. Available in various diameters, lengths, and configurations, our screw conveyors and feeders are customizable to suit specific operational needs in industries such as cement, food processing, chemicals, and agriculture. With options for stainless steel or mild steel construction, and integration with automation systems, our solutions deliver reliability, durability, and process efficiency. 

Drag Chain Conveyor

We design and manufacture robust drag chain conveyors engineered for the efficient handling of bulk materials in demanding industrial environments. These conveyors use heavy-duty chains to drag materials through a trough, making them ideal for transporting abrasive, hot, or dusty materials such as ash, clinker, biomass, and granules. Built with rugged construction and wear-resistant components, our drag chain conveyors ensure reliable performance, minimal spillage, and long service life even under continuous operation. We offer customized designs with options for horizontal, inclined, or vertical conveying, tailored to suit specific process requirements and space constraints. With a focus on durability, ease of maintenance, and operational safety, our drag chain conveyors are trusted solutions for industries such as cement, power generation, steel, and chemical processing. 

Belt Feeder

We design and manufacture precision-engineered belt feeders that provide controlled and consistent material flow for a wide range of industrial applications. Ideal for feeding bulk materials such as coal, ores, aggregates, and chemicals into processing equipment, our belt feeders are built for accuracy, durability, and smooth operation. These systems feature a robust belt supported by rollers or sliders, driven by a variable-speed motor to regulate feed rate according to process requirements. Our feeders are customizable in terms of belt width, length, and discharge configuration, and can be integrated seamlessly into existing systems. With a focus on minimizing spillage, reducing downtime, and ensuring uniform material distribution, our belt feeders are trusted solutions for industries such as mining, cement, power generation, and material handling. 

Lean Phase Pneumatic Conveying

We offer advanced lean phase pneumatic conveying systems designed for efficient and dust-free transport of fine powders and granular materials over long distances. Operating at high air velocities and low material-to-air ratios, lean phase systems are ideal for conveying lightweight, non-abrasive materials such as flour, cement, plastic pellets, and chemicals. Our systems are engineered for continuous flow, minimal material degradation, and easy integration into existing process lines. With options for pressure and vacuum conveying, we tailor each solution to meet specific operational needs, ensuring optimal performance, energy efficiency, and compliance with environmental standards. Built with high-quality components and precision controls, our lean phase pneumatic conveyors deliver reliable, clean, and cost-effective material handling for industries such as food processing, pharmaceuticals, plastics, and chemicals. 

Rotary Screen

We design and manufacture high-efficiency rotary screens for bulk material processing, designed to separate and classify large volumes of solids with precision and reliability. These rotary screens feature a rotating drum mechanism that effectively screens bulk materials such as sand, gravel, minerals, biomass, and industrial waste. Built with heavy-duty steel construction and powered by a robust motor, our rotary screens ensure continuous operation, minimal clogging, and easy maintenance. The design includes accessible compartments with secure latches for inspection and cleaning, making them ideal for use in mining, construction, recycling, and agricultural industries. Customizable in size, mesh type, and throughput capacity, our rotary screens offer a dependable solution for improving material quality and process efficiency. 

Bucket Elevator

We design and manufacture robust bucket elevators (continuous or centrifugal discharge type; belt- or chain-driven) tailored for efficient vertical lifting of bulk materials in industrial operations. These elevators are ideal for handling a wide range of materials including grains, powders, aggregates, and minerals, ensuring smooth and continuous transport from ground level to elevated storage or processing units. Our bucket elevators feature precision-engineered components such as heavy-duty chains or belts, reinforced buckets, and enclosed casings to minimize spillage and dust generation. Available in centrifugal, continuous, and positive discharge configurations, they are customizable to suit specific capacity, height, and material flow requirements. Built for durability and low maintenance, our elevators are trusted solutions for industries such as cement, agriculture, mining, and food processing, offering reliable performance and enhanced operational efficiency. 

Winch Stacker Hydraulic Lifter

We offer versatile and rugged Winch Stacker Lifters designed for safe and efficient lifting, stacking, and transport of heavy materials in industrial settings. These lifters combine the power of a hydraulic system with a winch mechanism, allowing for both manual and motorized operation depending on site requirements. Built with a sturdy orange frame, dual lifting forks, and a central hydraulic cylinder, our stackers ensure smooth vertical movement and precise load control. The integrated chain system enhances lifting stability, while the heavy-duty wheels provide excellent mobility across shop floors and warehouses. Ideal for handling pallets, dies, and machinery components, our Winch Stacker Lifters are engineered for durability, operator safety, and ease of use in demanding environments. 

Skip Hoist

We design and manufacture robust skip hoists for vertical transfer of bulk materials in industrial settings. Our skip hoists utilize a heavy-duty skip bucket system capable of handling capacities up to 30 TPH, with bucket widths up to 1000 mm and customizable lifting heights to suit specific site requirements. Ideal for applications in cement plants, foundries, and material processing units, these systems offer efficient, space-saving vertical conveying of aggregates, minerals, and other bulk solids. Built with reinforced frames, precision lifting mechanisms, and reliable drive systems, our skip hoists ensure smooth operation, minimal spillage, and long service life. Whether manually or motor-driven, each unit is engineered for safety, durability, and seamless integration into existing workflows. 

BULK MATERIAL Storage and discharge equipment

Custom Hoppers & Silos

We are specialized in the design and fabrication of large-capacity silos and hoppers engineered for efficient bulk material storage and discharge. Our solutions are tailored to handle a wide range of industrial materials including powders, grains, minerals, and chemicals, ensuring smooth flow and minimal material retention. Built using high-grade steel and advanced welding techniques, our silos and hoppers offer exceptional structural strength, corrosion resistance, and long-term durability. We provide customized configurations—cylindrical, conical, or rectangular—based on your process requirements, space constraints, and discharge mechanisms. Each unit is fabricated with precision and tested rigorously to meet industry standards for safety, performance, and reliability. Whether for standalone storage or integration into complex processing systems, our silos and hoppers deliver dependable performance and operational efficiency across industries such as cement, food processing, agriculture, and chemical manufacturing. 

Rotary Airlocks

We manufacture high-performance rotary airlocks designed for precise and reliable material handling in pneumatic conveying and dust control systems. Our rotary airlocks are engineered to regulate the flow of bulk solids—such as powders, granules, and pellets—while maintaining air pressure and preventing system leakage. Built with robust construction and tight tolerances, these units ensure smooth operation even under demanding industrial conditions. We offer custom sizes and configurations to suit various applications across industries like cement, food processing, pharmaceuticals, and chemical manufacturing. With options for stainless steel, mild steel, and wear-resistant coatings, our rotary airlocks deliver long-lasting durability, minimal maintenance, and consistent performance. Each unit is thoroughly tested for efficiency, sealing integrity, and mechanical reliability, making it a trusted solution for controlled material discharge and airlock functionality. 

Bottom Discharge Buckets

We fabricate robust and efficient bottom discharge buckets designed for controlled and reliable material handling in industrial environments. These buckets are ideal for applications involving bulk solids such as grains, powders, aggregates, and chemicals, where precise discharge and flow control are essential. Engineered with durable materials and precision-welded construction, our bottom discharge buckets ensure smooth operation, minimal spillage, and easy maintenance. We offer customized designs to suit various capacities, discharge mechanisms, and integration requirements, making them suitable for use in silos, hoppers, conveyors, and storage systems. Each unit is built to withstand heavy-duty usage and harsh operating conditions, ensuring long-term performance and operational safety. Whether for manual or automated systems, our bottom discharge buckets provide a dependable solution for efficient material transfer and discharge. 

Two Way Diverter

We design and fabricate manual and pneumatically operated two-way diverter chutes that offer efficient and flexible material routing in bulk handling systems. These chutes are engineered to divert the flow of materials—such as powders, granules, or aggregates—from a single source to two different destinations, ensuring smooth and controlled distribution. Our manual diverters are built for simplicity and reliability, ideal for low-frequency operations, while our pneumatic models provide automated switching for high-volume, continuous processes. Constructed from high-grade steel and wear-resistant components, each chute is designed for durability, minimal maintenance, and optimal sealing to prevent leakage and contamination. With customizable sizes, angles, and actuation mechanisms, our diverter chutes are suitable for industries such as cement, food processing, mining, and chemical manufacturing. Whether integrated into new systems or retrofitted into existing setups, our diverters enhance operational efficiency and material flow control. 

WAREHOUSING, STORAGE AND HANDLING

Racking & Storage Systems

We offer customized racking and storage systems designed to optimize space utilization, improve inventory management, and enhance operational efficiency across industrial and commercial facilities. Our solutions include heavy-duty pallet racks, cantilever racks, mezzanine floors, and modular shelving systems, all engineered to handle varying load capacities and material types. Fabricated using high-strength steel and precision manufacturing techniques, our storage systems ensure durability, safety, and ease of access. Whether you require vertical storage for raw materials, organized shelving for components, or bulk storage for finished goods, we provide tailored designs that align with your workflow and space constraints. With a focus on structural integrity and ergonomic design, our racking systems support streamlined operations in warehouses, manufacturing units, logistics centers, and distribution hubs. 

Pallet Lifter Trolley with Wheels

We manufacture durable and ergonomically designed pallet lifter trolleys with wheels to streamline material handling operations in warehouses, factories, and logistics centers. Our pallet lifters are built for ease of movement, efficient lifting, and safe transportation of heavy loads, reducing manual effort and improving workplace productivity. Equipped with sturdy wheels and a robust lifting mechanism, these trolleys are ideal for maneuvering pallets in tight spaces and across various floor surfaces. We offer both manual and hydraulic models, customizable to suit different load capacities and operational needs. Fabricated using high-grade steel and precision components, our pallet lifter trolleys ensure long-lasting performance, minimal maintenance, and enhanced safety. Whether for loading, unloading, or internal transport, our solutions provide reliable support for your material handling requirements. 

Warehouse Trolley

We manufacture durable and ergonomically designed warehouse trolleys to streamline material movement and storage within industrial and commercial facilities. Our warehouse trolleys feature a sturdy metal frame with a spacious rectangular base and mesh sides for secure transport of goods. Equipped with heavy-duty wheels and easy-grip handles, these trolleys ensure smooth mobility and effortless handling across various floor surfaces. The design allows for optimal load distribution and safety, making them ideal for use in warehouses, factories, retail outlets, and logistics centers. Finished with corrosion-resistant coatings and built for long-term performance, our trolleys are available in customizable sizes and configurations to suit specific operational needs. Whether for internal transport, order picking, or inventory management, our warehouse trolleys offer a reliable and efficient solution for everyday material handling tasks. 

Forklift Safety Cage

We manufacture robust and secure forklift safety cages designed to ensure safe elevated access for maintenance, inspection, and operational tasks. Constructed from heavy-duty steel with reinforced mesh panels, our safety cages provide a stable and enclosed platform that can be easily lifted by standard forklifts. Each cage features fork slots for secure mounting, a front-access gate for easy entry, and safety latches to prevent accidental opening during use. Engineered for durability and compliance with industrial safety standards, our forklift cages are ideal for use in warehouses, factories, and construction sites. With a focus on operator safety and ease of handling, our cages offer a reliable solution for working at heights without compromising on mobility or structural integrity. 

Rail-mounted tilting bucket trolley

We design and fabricate rail-mounted tilting bucket trolleys engineered for efficient material transport and discharge in industrial environments. These trolleys feature a heavy-duty metal bucket mounted on a robust frame with precision-aligned wheels that glide smoothly along fixed rails. The tilting mechanism allows for controlled dumping of bulk materials such as scrap, slag, aggregates, or waste, making them ideal for foundries, fabrication units, and material recovery operations. Built for durability and ease of operation, our trolleys are constructed using high-grade steel and reinforced joints to withstand heavy loads and frequent use. Customizable in size, capacity, and rail configuration, our tilting bucket trolleys offer a reliable and safe solution for streamlining internal material handling and improving workplace efficiency. 

Chutes for bulk material handling

Out Chutes are engineered to efficiently route bulk materials to multiple downstream processing or storage points with minimal downtime and reduced spillage. Built with a heavy-duty structure and wear-resistant liners, these chute ensures long service life in demanding industrial applications.

Design: Fabricated from high-strength mild steel or stainless steel, with optional abrasion-resistant (AR) liners.

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APEX INNOVATIVE IND

Gut no. 1330, Pargaon tarfe Khed, Peth Pabal road, Taluka Ambegaon, Dist. Pune 410512.

+91 9769 539084 | +91 9136 448809

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